Multidisciplinary Analysis of Dripping and Leakage Problems in Kitchenware: Design, Material, and Ergonomic Approaches to the Teapot Effect

This study investigates the dripping and leakage problem in kitchenware known as the “teapot effect” through a multidisciplinary experimental approach encompassing fluid mechanics, material science, and ergonomic design. Unlike previous studies confined to idealized geometries and single-fluid analyses, this work systematically examines 32 distinct spout geometries from commercially available teapots, coffee pots, and milk jugs under realistic operating conditions. Experiments were performed using four fluids with contrasting rheological properties water, boiling black tea, cow’s milk, and Turkish coffee on a precision rotating platform operating at 1°/s to isolate surface tension, gravitational, and geometric effects from inertial forces. Three quantitative parameters were measured for each specimen: capillary dome angle, teapot effect angle range, and optimum pouring angle. Results demonstrate that spout tip geometry is the dominant controlling parameter. Thin-lipped elliptical cross-sections effectively suppressed dripping, whereas triangular and wide curved geometries produced the teapot effect across broad pouring angle ranges reaching up to 70°. A spout outlet extension length of 4–5 mm combined with a spout tip radius below 4 mm was found necessary and sufficient for clean flow separation. Furthermore, suspended particles and proteins in milk and Turkish coffee were shown to intensify the teapot effect by disrupting contact line dynamics at the spout tip. These findings provide quantitative design thresholds directly applicable to industrial kitchenware development.